LiteWWeight® zEPP

MultiMaterial-Welding AG의 특수 체결 기술인 LiteWWeight® zEPP는 발포 폴리프로필렌(EPP) 폼 및 유사 소재를 효율적으로 고정하도록 설계되었습니다. 이 체결 부품은 혁신적인 MM-Welding® 기술을 적용하여 다양한 분야에 강력하고 효율적인 솔루션을 제공합니다.

LiteWWeight® zEPP

Variants:

플라스틱 나사 연결부 (Ø 4 ~ 6 mm).

표준

볼트 위치 고정용 와셔.

와셔

Compact version for limited space.

Mini

EPP 소재용 박판 고정 장치.

나사산 금속 인서트 포함

미터법

Substrate materials:

EPP 폼과 파티클 폼

EPP 폼과 파티클 폼

열가소성 폼

열가소성 폼

기능 통합 부품(FIP):

LiteWWeight® zEPP 연결 형상은 사출 성형 부품에 통합할 수 있어 생산을 단순화하고 비용을 절감하며 완벽한 설계 자유도를 제공합니다.

zEPP functional integraton

FIP의 장점:

  • 기하학적 자유도: 회전 대칭이 필요 없음
  • 더 높은 강도: 더 적은 재료로 더 높은 강도 구현 가능
  • 시간 및 비용 절감: 매우 빠른 공정과 적은 부품 수로 비용을 절감합니다

주요 특징:

  • 고급 EPP 폼 체결: 초음파 진동을 이용한 MM-Welding® 공정을 통해 EPP 폼에 빠르고 강력하게 고정되며, HVAC 체결 부품 등 다양한 용도에 이상적인 솔루션입니다.
  • 다양한 밀도에 최적화: 광범위한 입자 폼 밀도에 대응하는 표준 솔루션으로, 적용 범위가 넓습니다.
  • 신속하고 효과적인 설치: 3초 미만의 매우 빠른 처리 시간과 높은 인발 강도 및 토크 저항성을 갖추어 소재와 최적으로 결합됩니다.
  • 완벽한 통합: 기재 내부에 완전히 통합될 수 있으며, EPP 패널 가장자리 근처에도 배치할 수 있어 설계 유연성이 뛰어납니다.
  • 콤팩트한 디자인: 체결 부품의 높이를 낮게 설계하여 공간 제약을 최소화했으며, HVAC 시스템과 같이 좁은 공간에서 사용하기에 적합합니다.

MultiMaterial-Welding AG가 선보이는 EPP 폼 및 관련 분야를 위한 다재다능하고 효율적인 체결 솔루션, LiteWWeight® zEPP를 만나보세요.

셀프 태핑 나사 호환

LiteWWeight® zEPP은 셀프 태핑 나사와 함께 사용하도록 설계되어 체결 과정을 간소화합니다.

성형 부품 통합

연결 구조를 사출 성형 부품에 통합할 수 있어 생산이 간소화되고 비용이 절감되며, 특히 HVAC 나사와 같은 분야에서 완벽한 설계 자유도를 누릴 수 있습니다.

기하학적 유연성

회전 대칭이 필요 없는 기하학적 자유도를 제공하여 창의적이고 효율적인 설계 솔루션을 구현합니다.

비용 및 시간 효율성

신속한 공정과 추가 부품의 필요성 감소를 통해 생산을 간소화하여 비용 절감 효과를 제공합니다.

Automotive application

Our technology is applicable to a wide variety of assembly parts.
Click on the parts to find out more.

A 3D model of a car
Car interior floor

Carpet floors

Secure fastening solutions effectively anchor carpet floors, maintaining their position and enhancing interior comfort.

Floor mat in a car

Floor mat

Robust fastening systems ensure floor mats remain securely in place, enhancing vehicle interior stability and safety.

Wheel arch of a car

Wheel arch liner

Reliable fastening methods secure wheel arch liners, ensuring durability and protection against road debris.

Wheel arch of a car

Wheel arch liner

Reliable fastening methods secure wheel arch liners, ensuring durability and protection against road debris.

Crash pads in a car

Crash pads and protections

Effective fastening systems ensure crash pads and protective elements remain securely positioned, enhancing safety in critical situations.

Trunk compartment

urable fastening solutions ensure the stability and functionality of the trunk compartment, enhancing storage security.

Trunk compartment in a car

Load floor/trunk floor

Sturdy fastening solutions provide a robust foundation for load floors and trunk floors, ensuring durability and reliability in cargo management.

Load floor in a car
Headliner of a car

Headliner

Reliable fastening techniques ensure the headliner remains firmly in place, contributing to the vehicle's overall interior elegance and safety.

Bumper of a car

Bumper

Efficient fastening solutions ensure secure and durable attachment of exterior trim parts.

Bumper of a car

Bumper

Efficient fastening solutions ensure secure and durable attachment of exterior trim parts.

Car roof panel

Roof panels

Enhance automotive roof panel installations with our LiteWWeight® pin technology, offering a reliable and straightforward solution for improved assembly efficiency.

Parcel shelf

Transform your parcel shelf installation process in the automotive industry with our specialized solution, ensuring rapid, secure, and efficient assembly.

Automotive oarcel shelf
Car bumper

Bumper

Advanced fastening techniques ensure bumpers are securely mounted, contributing to overall vehicle durability and safety in automotive applications.

exterior trim image

Exterior trim

Efficient fastening solutions ensure secure and durable attachment of exterior trim parts.

Load floor/trunk floor

Sturdy fastening solutions provide a robust foundation for load floors and trunk floors, ensuring durability and reliability in cargo management.

Car load floor

Spoiler

Reliable fastening solutions ensure a quick, secure and flawless assembly of spoilers.

Car spoiler

Spoiler

Reliable fastening solutions ensure a quick, secure and flawless assembly of spoilers.

Car spoiler
MM-Welding car 3D model

1. Bumper

2. Crash pads and protections

3. Trunk compartment

MM-Welding car 3D model

1. Roof panels

2. Parcel shelf

3. Load floor / trunk floor

MM-Welding car 3D model

1. Bumper

2. Exterior trim

3. Spoiler

MM-Welding car 3D model

1. Exterior trim parts

2. Wheel arch liner

3. Spoiler

MM-Welding car 3D model

1. Wheel arch liner

2. Floor mat

3. Carpet floors

4. Headliner

Aerospace application

Our technology is applicable to a wide variety of assembly parts.
Click on the parts to find out more.

A 3D model of a plane

Plastic window covers

Robust fastening systems ensure plastic window covers are securely attached, enhancing safety and clarity in aerospace environments.

Plastic window covers in an airplane

Galleys / kitchen

Secure fastening solutions maintain the integrity and functionality of galleys and kitchen areas in aerospace applications.

Kitchen area in an airplane
Interior floor panels in a train

Interior floor panels

Durable fastening techniques ensure interior floor panels remain firmly anchored, contributing to cabin stability and passenger comfort in aerospace applications.

Overhead compartments in an airplane

Overhead compartments

Efficient fastening solutions keep overhead compartments securely in place, ensuring passenger convenience and safety.

MM-Welding aeroplane 3D model

1. Plastic window covers

MM-Welding aeroplane 3D model

1. Galleys / kitchen

2. Interior floor panels

3. Overhead compartments

Railway application

Our technology is applicable to a wide variety of assembly parts.
Click on the parts to find out more.

A 3D model of a train
Seating and trim in a train

Seating and trim

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Floor trim panel in a train

Floor trim panels

Sturdy fastening systems for floor trim panels in railway vehicles guarantee durability and stability, enhancing overall passenger experience.

Side wall panel in a train

Side wall panels

Reliable fastening solutions ensure side wall panels in railway applications are securely attached, enhancing passenger safety and comfort.

MM-Welding train 3D model

1. Seating and trim

2. Floor trim panels

MM-Welding train 3D model

1. Side wall panels

HVAC application

Our technology is applicable to a wide variety of assembly parts.
Click on the parts to find out more.

An illustration of a HVAC system
Moisture control for an HVAC

Moisture control

Durable fastening systems effectively secure moisture control components, ensuring reliable performance in HVAC systems.

Control operation units in a HVAC

Control and operation units

Secure fastening techniques ensure control and operation units in HVAC systems are firmly mounted, guaranteeing stability and ease of use.

Air duct housing in a HVAC

Air duct housing

Reliable fastening methods maintain the stability of air duct housings, ensuring efficient airflow management in HVAC systems.

Heat pump enclosure

Robust fastening solutions ensure the secure assembly of heat pump enclosures, enhancing efficiency and durability in HVAC systems.

Heat pump enclosure in a HVAC
HVAC 3D model

1. Moisture control

2. Control and operation units

3. Heat pump enclosure

4. Air duct housing

Want to find out more about our technology?

Talk to our technical expert and ask away.
We’re looking forward to hearing from you.

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