LiteWWeight® Lotus

MultiMaterial-Welding AG 推出的 LiteWWeight® Lotus 是一款革命性的紧固解决方案,专为纤维组件(包括机织和非织造纺织结构)的高效可靠连接而精心设计。

LiteWWeight® Lotus

Variants:

硬质表面材料固定。

标准

软质/低密度材料紧固件。

胜利

地毯及脚垫固定扣系统。

鲍鱼

通过地毯地板检修电池组。

BAR

Substrate materials:

Nomex三明治结构板

Nomex三明治结构板

PU泡沫

PU泡沫

纤维毡

纤维毡

顶衬复合材料

顶衬复合材料

地毯及纺织物

地毯及纺织物

热塑性有机板材

热塑性有机板材

功能集成件 (FIP)

LiteWWeight® Lotus 连接几何结构可直接集成于注塑件中,从而简化生产流程、降低成本,并实现完全的设计自由。

Functional integration of Lotus
Functional integration of Lotus

FIP 的优势:

  • 缩短周期时间
  • 工艺流程快捷且所需处理零件更少,从而降低成本
  • 更高强度:以更少的材料实现更高的强度
  • 简便的单侧装配工艺 # 几何简化
  • 连接几何结构可直接集成于待连接部件中
  • 设计自由:支持长形或大型几何结构等多种尺寸
  • 造型自由:无需旋转对称
  • 美观度提升:无可见紧固件

主要特点:

  • 针对纤维材料优化: Lotus 专为纤维组件开发,能够与纺织结构完美融合,在纤维基体中实现高强度与深度集成。
  • 快速安装流程: Lotus 的加工时间仅需约 1 秒,提供了一种快速高效的紧固方案,非常适合高速生产环境。
  • 背面无痕: 其创新设计即使在轻薄且敏感的材料上也不会留下任何痕迹,确保了外观的整洁与专业。
  • 单侧安装: Lotus 仅需从一侧即可完成安装,简化了组装流程并提高了设计灵活性。
  • 应用广泛: 无需预钻孔即可将薄金属板与纤维材料连接,并提供多种常用热塑性塑料材质,适用范围极广。

应用示例:

  • 顶棚与轮拱内衬: LiteWWeight® Lotus 紧固件是汽车应用的理想之选,可有效替代顶棚、轮拱内衬和隔热罩中的传统紧固件。

体验 LiteWWeight® Lotus 的多功能性与高效性——这款由 MultiMaterial-Welding AG 带来的紧固件,将彻底改变纤维材料的组装方式。

Cycle Time and Cost Reduction

Its fast installation process reduces cycle times and overall costs, with fewer parts needed for manipulation.

以更少材料实现更强性能

Lotus 在使用更少材料的同时实现了更高的强度,从而打造出既轻便又坚固的组件。

设计与形态自由度

提供将连接几何结构集成到待连接部件中的灵活性,支持各种尺寸和形状,且无需旋转对称。

美观大方

Lotus 的设计确保了紧固件被隐藏起来,从而提升了最终产品的整体美感。

Automotive application

Our technology is applicable to a wide variety of assembly parts.
Click on the parts to find out more.

A 3D model of a car
Car interior floor

Carpet floors

Secure fastening solutions effectively anchor carpet floors, maintaining their position and enhancing interior comfort.

Floor mat in a car

Floor mat

Robust fastening systems ensure floor mats remain securely in place, enhancing vehicle interior stability and safety.

Wheel arch of a car

Wheel arch liner

Reliable fastening methods secure wheel arch liners, ensuring durability and protection against road debris.

Wheel arch of a car

Wheel arch liner

Reliable fastening methods secure wheel arch liners, ensuring durability and protection against road debris.

Crash pads in a car

Crash pads and protections

Effective fastening systems ensure crash pads and protective elements remain securely positioned, enhancing safety in critical situations.

Trunk compartment

urable fastening solutions ensure the stability and functionality of the trunk compartment, enhancing storage security.

Trunk compartment in a car

Load floor/trunk floor

Sturdy fastening solutions provide a robust foundation for load floors and trunk floors, ensuring durability and reliability in cargo management.

Load floor in a car
Headliner of a car

Headliner

Reliable fastening techniques ensure the headliner remains firmly in place, contributing to the vehicle's overall interior elegance and safety.

Bumper of a car

Bumper

Efficient fastening solutions ensure secure and durable attachment of exterior trim parts.

Bumper of a car

Bumper

Efficient fastening solutions ensure secure and durable attachment of exterior trim parts.

Car roof panel

Roof panels

Enhance automotive roof panel installations with our LiteWWeight® pin technology, offering a reliable and straightforward solution for improved assembly efficiency.

Parcel shelf

Transform your parcel shelf installation process in the automotive industry with our specialized solution, ensuring rapid, secure, and efficient assembly.

Automotive oarcel shelf
Car bumper

Bumper

Advanced fastening techniques ensure bumpers are securely mounted, contributing to overall vehicle durability and safety in automotive applications.

exterior trim image

Exterior trim

Efficient fastening solutions ensure secure and durable attachment of exterior trim parts.

Load floor/trunk floor

Sturdy fastening solutions provide a robust foundation for load floors and trunk floors, ensuring durability and reliability in cargo management.

Car load floor

Spoiler

Reliable fastening solutions ensure a quick, secure and flawless assembly of spoilers.

Car spoiler

Spoiler

Reliable fastening solutions ensure a quick, secure and flawless assembly of spoilers.

Car spoiler
MM-Welding car 3D model

1. Bumper

2. Crash pads and protections

3. Trunk compartment

MM-Welding car 3D model

1. Roof panels

2. Parcel shelf

3. Load floor / trunk floor

MM-Welding car 3D model

1. Bumper

2. Exterior trim

3. Spoiler

MM-Welding car 3D model

1. Exterior trim parts

2. Wheel arch liner

3. Spoiler

MM-Welding car 3D model

1. Wheel arch liner

2. Floor mat

3. Carpet floors

4. Headliner

Aerospace application

Our technology is applicable to a wide variety of assembly parts.
Click on the parts to find out more.

A 3D model of a plane

Plastic window covers

Robust fastening systems ensure plastic window covers are securely attached, enhancing safety and clarity in aerospace environments.

Plastic window covers in an airplane

Galleys / kitchen

Secure fastening solutions maintain the integrity and functionality of galleys and kitchen areas in aerospace applications.

Kitchen area in an airplane
Interior floor panels in a train

Interior floor panels

Durable fastening techniques ensure interior floor panels remain firmly anchored, contributing to cabin stability and passenger comfort in aerospace applications.

Overhead compartments in an airplane

Overhead compartments

Efficient fastening solutions keep overhead compartments securely in place, ensuring passenger convenience and safety.

MM-Welding aeroplane 3D model

1. Plastic window covers

MM-Welding aeroplane 3D model

1. Galleys / kitchen

2. Interior floor panels

3. Overhead compartments

Railway application

Our technology is applicable to a wide variety of assembly parts.
Click on the parts to find out more.

A 3D model of a train
Seating and trim in a train

Seating and trim

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Floor trim panel in a train

Floor trim panels

Sturdy fastening systems for floor trim panels in railway vehicles guarantee durability and stability, enhancing overall passenger experience.

Side wall panel in a train

Side wall panels

Reliable fastening solutions ensure side wall panels in railway applications are securely attached, enhancing passenger safety and comfort.

MM-Welding train 3D model

1. Seating and trim

2. Floor trim panels

MM-Welding train 3D model

1. Side wall panels

HVAC application

Our technology is applicable to a wide variety of assembly parts.
Click on the parts to find out more.

An illustration of a HVAC system
Moisture control for an HVAC

Moisture control

Durable fastening systems effectively secure moisture control components, ensuring reliable performance in HVAC systems.

Control operation units in a HVAC

Control and operation units

Secure fastening techniques ensure control and operation units in HVAC systems are firmly mounted, guaranteeing stability and ease of use.

Air duct housing in a HVAC

Air duct housing

Reliable fastening methods maintain the stability of air duct housings, ensuring efficient airflow management in HVAC systems.

Heat pump enclosure

Robust fastening solutions ensure the secure assembly of heat pump enclosures, enhancing efficiency and durability in HVAC systems.

Heat pump enclosure in a HVAC
HVAC 3D model

1. Moisture control

2. Control and operation units

3. Heat pump enclosure

4. Air duct housing

Want to find out more about our technology?

Talk to our technical expert and ask away.
We’re looking forward to hearing from you.

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